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Morning. I'd missed that earlier post with the diagram. That washer and the one next to it work together to stop that gear 21 and 23 from moving length-ways. They are all cross cut gears though and there really isn't much end thrust; the washers are not doing much. I'm a bit dubious about them alone being the cause.. Once the gear is engaged, the roller should only be being touched if the gear had slid along the shaft a little, but it won't be pressing hard against it, or causing any chattering that could fatigue it.. I don't think anyway.. I'm presuming that the fork goes on part 20 ? I'd check that (20) fit on it's hub, part 21. I'd be checking it can't rock and allow that wear in the arch of the fork. I'd also check the fit of gear 22 on it's hub 23 looking for the same wear that would allow it to rock on it's bush 23. I think that either of those, if they could and were leaning slightly, as they would be to touch the fork, could and would chatter because of the three engaging dogs on part 20. If 20 was leaning over slightly, or gear 22 was leaning over slightly, then as the shaft and gears rotated the three dogs would force it, with some force, to keep trying to lean the other way once every 180 degrees of rotation. That force could chatter and break a roller..

Haven't been able to ride it yet can't get it to fire. Bought a new cdi and coil and still no fire. Do you have anything to try before I go mad

I really like the Timberwolfe, don't own one but been meaning to pick one up, too many other projects right now, they are light and powerful and easy to maneuver, fun to ride.

Hello im From Poland i have Kawasaki ATV greetings

From Canadia eh

my name is CRW i am from Olivehurst, CA. I ride anything i can get my hands on. I find old quads and fix them up and sell them. I ride at a place called Gray;s beach! alot off soft sand and hills to jump over right now I'm trying to fix a Yamaha Timberwolf 250 and she is giving me hell she will not fire. what i do know matter what i do

We ride the dunes in Oregon, including Florence, Winchester Bay, Coos Bay, Sand Lake, and the Christmas valley Sand dunes, as part of the Spartan Racing team. We travel frequently and record all of our riding adventures. You may find our films on YouTube at SpartanRacing43's Channel polaris rzr accessories. Check them out and let us know what you think. Please be honest if you don't like them and let us know. We also welcome any suggestions on how to make them better. Almost every weekend, we arrange outings and are constantly seeking for more individuals to ride with. You may visit the website at Localheroesnw.com to learn more about us and Local Heroes North West.

Good for you, the best thing you could do for your kids.

Sounds like a fun project, keep us posted on your progress.