Quantcast
Jump to content

Recommended Posts

Posted

Could someone please explain how this could happen?

The bolts that hold the stator plate in place came loose and broke all the wires going to the cdi and coil.there`s 7 wires coming out of it.

I rewired the wiring and finally got it to crank up and run but..........for some strange reason when you put the gear selector in f for foward, it`s in reverse and when youi put it in reverse it goes foward

any help or suggestions would be really appreciated.

Posted
Could someone please explain how this could happen?

The bolts that hold the stator plate in place came loose and broke all the wires going to the cdi and coil.there`s 7 wires coming out of it.

I rewired the wiring and finally got it to crank up and run but..........for some strange reason when you put the gear selector in f for foward, it`s in reverse and when youi put it in reverse it goes foward

any help or suggestions would be really appreciated.

when you were rewiring the bike you could have done the forward and reverse backwards? it is easily done getting into wiring harneses also i would look into the plugs that run into ur shifter and see if those are hooked properly, and i have no idea how the stator done all that damage sorry figured an opinion could help though.

Posted

thanks for replying

the only wires going into the transmission are for the reverse indicator light

the only thing i can come up with is all the dope leaked out of the transmission while it was down. i

Posted
stator bolts are usually torqued in, maybe wasn't torqued to spec ??

can you do anything with the shifter linkage to try and correct the F and R ??

thanks for replying

they are not out of adjustment.they are switched somehow.

i can`t get it started now to trouble shoot it

i bought another 95 trailboss just like it to compare them

both engines have 90 psi of compression

the one i just bought smokes real bad,but it starts real easy

the one that i can`t start has never smoked

is it likely that the one that won`t start has a broke skirt on the piston

when i had it running ,i put it in foward to drive it to check the engine,that`s when i found out the gears were switched.

can anyone figure this out? thanks for any help or suggestions

Posted
try sending CK1999_400ex a message OJ, he'll get back to you and help you out ....

thank you for replying,but i don`t know how to send a message

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

  • Similar Forum Topics

    • By Arizona
      I recently bought a 87 TRX 250 not running of course, the owner had a brand new Key Switch on it.
      I think it is the wrong one or wrong wire colors as the colors dont match up with wiring diagram i downloaded for it. 
      anyone have a pic of their ign switch wires where they connect with the wire colors for that model? I ended up leaving the black/w stripe and
      green wire disconnected in order to hot wire it for other testing but would like to know as the colors dont match diagram. 


    • By neilroy87
      I have a 1990 Bayou 220 that runs pretty well for it's age--needs a new muffler, but sounds tough.    Have had to start with a pull cord since I got it, and recently started troubleshooting the start button.  Finding a lot of information on this issue in the forum, but haven't been able to chase it down yet.  Got a new battery, new starter solenoid, and going to replace the starter relay this week, but not convinced that's going to do the trick, since I can't get the neutral light on when turning the key on.  I can start it by jumping the solenoid, but the 2 black wires to the relay do not activate the starter.  Bad ground or a short somewhere?  Is there a good way to just test the ground?
    • By carkivey3
      i just picked this up. was told ran fine but overheating issues led to replacing head gasket and head. has not ran since. he is not a mechanic but helped someone else who he could not get back to finish job, got aggravated and put up for sale. i was thinking timing issues. i have 110-120psi on all 3 cylinders so i think valves are correct. dont know about distributor yet. however i have no spark. i have no power going to ignition coil. tried to follow white wire but gets lost in wire harness. does anyone have a wiring diagram? can anyone tell me what conditions have to be met before starting. motor turns over so i would think all safeties are met but you never know.
    • By P_syko
      Hello all! I’m new to the 4 wheeler world, but not new to the mechanic world. I was a diesel mechanic for many years and last year got into jet skis. I just bought a 1987 Yamaha moto 4 350 and now learning the ins and outs of 2 stroke engines. Looking forward to learning all the things. 
    • By Snick
      Bought the project a few weeks ago with weak and intermittent spark. I could smack the CDI box with a screwdriver and it would work fine for a few days. Now, the smack trick is not working and machine is running awful with the weak spark and will most often not fire enough to turn the engine over through combustion (cranks very good). I ordered the GY6 CDI to see if I can get it going again as these CDI boxes are way too expensive even used. battery is fully charged and charging very good.
       
      Wondering if anyone knows how the GY6 (6-pin AC) CDI would wire to this machine. Attached is the electrical diagram. My confusion is with the green and orange wires sharing the 2-pin connector and the Blk/Red wire that runs to the magneto solo. How would I get AC power to the CDI through pin 1 on the GY6 when the CDI has two wires to the pickup-myabe just try one (orange then green) at a time?
       
       
       


       
      ^PINOUT:
            5   6
            2   4
           1    3
×
×
  • Create New...