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Posted

Ok here goes the book Im about to write.

I bought a 02 raptor 660 and the rear end was squeaking very bad. I took out the rear axle and noticed that the bearings in the rear are all tore up, there are only about 10 balls rolling around throughout the whole casing. Yes, you are right they are not in the bearing housing but in the center. I hear a lot about carrier bearings and Im wondering if the bearings that I am replacing are the carrier bearings or if there in another inside the housing because there is a small pipe inside the housing. The balls have wedged in the center where that pipe is and made grooves in it. Will this be OK to just replace the bearings and seals and ignore the groves on the inside around the pipe? Also, does anyone have any advice on how to pull these bearings and seals out of this because it is pretty bad, there was not even the center metal left on the bearings.

Posted

get a long straigh screw driver and a hammer and hit the inside of the carrier where the old bearing and carrier meat. hit it then move around and hit it again untill it comes out. the seal, just pry it out on the outside.

Posted

You rock! That worked.

To put them back in do I have to do anything special? Grease it on the way in? I suppose just tap it lightly to get it in. Then the seal? Just tap it in? Anything need to go in the seal?

Now I need to figure out if I can use this thing still. What is the pipe inside the housing? Does it matter if the edge of it is all messed up as long as the middle part where it touches the housing is ok?

Posted

yep just tap the bearing all the way in, same with the seal. You might need a little grease or oil to help yua. nothing needs to go in the seal.

As far as that tube goes it's a spacer,i would grind the burrs of off it so it dont tear up the bearing.

Posted

tap tap tap I did. I slightly sanded all the rust from all parts and put a coat of grease everywhere. Thanks for all the help. You guys always make these jobs easy therefore keeping it cheap for me to have my toys.

THANKS!!!!!!!!

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    • By quadcrazy
      View File 1985 - 1995 Polaris ATV service manual (All Models)
      1985 - 1995 Polaris ATV service manual (All Models) 
      Covers the following models:
      1985   Scrambler Trail Boss
      1986   Scrambler
      1986   Trail Boss
      1986   Scrambler
      1986   Trail Boss
      1987   Trail Boss
      1987   Cyclone
      1987   Trail Boss 4x4
      1987   Trail Boss 4x4
      1987   Trail Boss 4x4
      1988   Trail Boss 2x4
      1988   Trail Boss 4x4
      1988   Trail Boss 250 RIES
      1988   Trail Boss 250 RIES
      1989   Trail Boss
      1989   Trail Boss 2x4
      1989   Trail Boss 4x4
      1989   Big Boss 4x6
      1989   Big Boss 4x6
      1990   Trail Blazer
      1990   Trail Boss 250
      1990   Trail Boss 2x4
      1990   Trail Boss 2x4 350L
      1990   Trail Boss 4x4
      1990   Trail Boss 4x4 350L
      1990   Big Boss 4x6
      1991   Trail Blazer
      1991   Trail Boss 250
      1991   Trail Boss 2x4
      1991   Trail Boss 2x4 350L
      1991   Trail Boss 4x4
      1991   Trail Boss 4x4 350L
      1991   Big Boss 4x6
      1991   Big Boss 6x6
      1992   Trail Blazer
      1992   Trail Boss 250
      1992   Trail Boss 2x4
      1992   Trail Boss 2x4 350L
      1992   Trail Boss 4x4
      1992   Trail Boss 4x4 350L
      1992   Big Boss 4x6
      1992   Big Boss 6x6
      1993   2502x4
      1993   3502x4
      1993   2504x4
      1993   3504x4
      1993   Sportsman
      1993   2506x6
      1993   3506x6
      1993   Trail Boss
      1993   Trail Blazer
      1994   3002x4
      1994   4002x4
      1994   3004x4
      1994   4004x4
      1994   3006x6
      1994   4006x6
      1994   Trail Boss 2W
      1994   Trail Blazer 2W
      1994   Sportsman 4x4
      1994   Sport
      1995   3002x4
      1995   4002x4
      1995   3004x4
      1995   Xplorer4x4
      1995   4006x6
      1995   Trail Boss
      1995   Trail Blazer
      1995   Sportsman 4x4
      1995   Scrambler
      1995   Magnum 2x4
      1995   Magnum 4x4
      1995   Sport
      Submitter quadcrazy Submitted 05/24/2018 Category Polaris ATV  
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