2004 Polaris Sportmans 500 Instrument Cluster (part #3280453)
Go to solution
Solved by starsteven22,
-
Similar Forum Topics
-
By Mikey69
Heres my story. Kinda long. I guess I was a late bloomer when it comes to quads. I had never ridden a quad in my life. Rode Dirt Bikes as a kid growing up. Back in Oct of '06 I found a Mustang on craigslist. Took it for a test drive one morning before work. Fast car. 351 Cleveland. I had planned on meeting the guy again after work. For some strange reason thats still to this day beyond me, I stopped in Hillsboro MotoSports on the way home from work. I had 6 Grand on me. There was a left over '05 sitting by the front door. It was on sale for $4999. It was $5499 OTD. I didnt even look at anything else. I knew nothing about quads accept I thought it really looked coool and I had the money in my pocket to buy it. I was sitting on it when the salesman walked up and asked... "Can I help you?" Without hestitation I pulled 60 Ben Franklins outta my front pocket and said "I want this Quad. Load it up in my truck." It was just about dark by the time I drove away from the shop. BTW, I didnt bother to ask my ol lady if I could buy it. LOL. Anyway, I took it by the house and showed her. She was kinda stunned but not mad. We drove over to a friend of mines house and unloaded it. I took it to the field across the street from his house. HOLY CHIT!!!!! I was surprised by the power. I had it for about 2 weeks and took it to Sand Lake. I was there a few hours and rolled it on a banked turn at the top of the bowl right before you get to the one-ways. When it rolled, I flew off and landed on my belly. The quad came bouncing and landed on my back. For a month I couldnt even walk. I was scared of it. I considered trading it for a 250EX. Went back to the shop. The salesman said..."Dude!!! You dont want a 250EX!!! Trust me. Just get used to it" I still wasnt convinced. I put it on craigslist for $4000. Calls were coming in. I had a guy that wanted to come look at it that evening. I decided to take it for one last ride at Browns Camp before I sold it. I was still afraid of it. After about 5 minutes I started feeling comfortable on it again. I decided right then, I loved my Honda 450 and would learn how to ride it instead of selling it. That was late Nov of '06. Work was slow for a Painter in Oregon. My new job everyday? Going to Browns Camp and ridding my Quad. I bought my Girl Friend an '02 Blaster. I rode my 450 for 4-6 hours almost every single day for 3 months. And yes, I know my way around Browns Camp pretty well. LOL. In March I bought her an '06 TRX250EX (Thank God I didnt trade my 450 for one of those) LOL Since then, I have become totally addicted to quads. I love them. Couldnt imagine not owning at least one quad. Luckily I have two. My "07 was $6500 OTD in July of '07. Bought it for my Girlfriend. Traded in her 250 EX. A month later we broke up. So, I wound up with two Honda 450's.
-
By oxidized_black
these are what i have in my collection ... always looking for more
1985 - 1995 Polaris All Models service manual
1996 - 1998 Polaris All Models service manual
1996 - 2003 Polaris Sportsman & Xplorer 500 service manual
1996 - 2003 Sportsman 400 & 500 ~ Xplorer 500 service manual
1999 - 2000 Polaris All Models service manual
2001 Polaris 90 service manual
2001 Polaris Scrambler 50 ~ 90 Sportsman service manual
2001 Polaris Sportsman 500HO Parts Manual
2001 Polaris Sportsman 500 Parts Manual
2002 - 2003 Polaris Sportsman 600 & 700 Servive Manual
2002 Polaris Sportsman 700 service manual
2003 - 2005 Polaris Magnum 330 service manual
2003 Polaris Predator 500 service manual
2003 Polaris Predator Parts Manual
2003 Polaris Trail Blazer 250 service manual
2003 Polaris Trail Boss 330 service manual Part I
2003 Polaris Trail Boss 330 service manual Part II
2003 Polaris Trail Boss 330 service manual Part III
2004 Polaris Predator 500 Owner's Manual
2004 Polaris Sportsman Owner's Manual
2005 Polaris 400 & 500 Sportsman service manual
2005 Polaris 700EFI Owner's Manual
2005 Polaris 800EFI Owner's Manual
2005 Polaris Sportsman 400 Parts Manual
2005 Polaris Sportsman 500 Parts Manual
2005 Polaris Sportsman 6x6 Owner's Manual
2005 Polaris Sportsman 700EFI & 800EFI service manual
2005 Polaris Sportsman 800 Twin EFI Parts Manual
2006 - 2007 Polaris Outlaw 500 service manual
2007 Polaris 700 800 800x2 EFI service manual
2007 Polaris Ranger 700EFI 6x6 Parts Manual2007 Polaris Ranger 700 4x4 & 6x6 service manual
2007 Polaris Ranger XP 4x4 service manual
2007 Polaris Sportsman 450 & 500EFI - 500X2EFI service manual
2007 Polaris Sportsman 700 800 - 800EFI service manual
2008 Polaris Sportsman 500EFI & 500x2 service manual
2008 Polaris Ranger 6x6 700EFI Parts Manual
2008 Polaris 800 RZR service manual
2008 Polaris Sportsman 700x2 - 800EFI - 800 Touring service manual
2009 Polaris 850HD EPS service manual
2009 Polaris Outlaw 450 & 525 service manual
2009 Polaris Outlaw 90 service manual
2009 Polaris Predator 50 service manual
2009 Polaris Ranger 2x4 service manual
2009 Polaris Ranger 4x4 Crew service manual
2009 Polaris Ranger 500 2x4 service manual
2009 Polaris Ranger 500EFI 4x4 service manual
2009 Polaris Ranger 500EFI 4x4 service manual
2009 Polaris Ranger 700 4x4 Crew service manual
2009 Polaris Ranger 700 4x4 service manual
2009 Polaris Ranger INTL service manual
2009 Polaris Ranger RZR 170 service manual
2009 Polaris Scramber 500 service manual
2009 Polaris Sportsman 300 & 400HO service manual
2009 Polaris Sportsman 450 & 500X2 service manual
2009 Polaris Sportsman 500 service manual
2009 Polaris Sportsman 6x6 800 service manual
2009 Polaris Sportsman 800EFI & 800EFI service manual
2009 Polaris Sportsman 550XP service manual
2009 Polaris Sportsman 850XP service manual
2009 Polaris Trail Boss - Trailblazer 330 service manual
2010 Polaris Ranger RZR S service manual
2011 Polaris Ranger RZR S service manual
2011 Polaris Ranger RZR SW service manual
2012 Polaris Sportsman 400 service manual
Visit the Polaris service manual Section: https://www.quadcrazy.com/files/category/7-polaris-atv/
-
By Sportsman500guy
I bought a 1996 Sportsman 500 4x4 about a month ago, and I love it. Unfortunately, I've been experiencing a few problems with the high-range gear. The first problem is that the gear selector will intermittently pop out of high and into neutral. This problem will sometimes occur when starting from a stop and sometimes will also occur while at cruising speed. The last time this happened I stopped and put it back into gear, however, as soon as I tried to throttle the machine would die. I turned it on again with no problems put it back into high and it died again. Once again I turned it on with no problems put it into low instead and it worked fine with no problem. I drove in low down the road slowly for a little and then shifted back into high with no issues.
I plan on working on it this weekend and would just like some opinions or feedback from anyone who may have experienced these problems before. I'm very mechanically inclined but im unsure of exactly where to start as this is the first Polaris ATV that I've owned. Any feedback is appreciated and thanks in advance
-
By GatorHunter
Clymer ATV Manual - Polaris ATVs
You can also find ATV Manuals on Amazon.
Here is my list, some I have had, some I got online
I have put all Manuals on my dedicated server, so the links won't go dead. Most the manuals listed below are on the server and there may be some on the server that's not on the list. Scroll to the bottom of this post to get the link.
If you need a Manual that's not on the list, leave a reply, I will try to locate it, if I can't, I'm sure another member would share if they have it.
If you have manuals that are not in the list and you would like to share them, leave a reply, with a link to your manuals and I will add them to my post so they are all in one spot.
Thank you, and enjoy
GH
1985 thru 1995 Polaris service manual
Below is the list of machines this Manual covers
1985 Scrambler
1985 Trail Boss
1986 Scrambler
1986 Trail Boss
1987 Trail Boss
1987 Trail Boss 4X4
1987 Cyclone
1988 Trail Boss 2X4
1988 Trail Boss 4X4
1988 Trail Boss 250 R/ES
1989 Trail Boss
1989 Trail Boss 2X4
1989 Trail Boss 4X4
1989 Big Boss 4X6
1990 Trail Blazer
1990 Trail Boss 250
1990 Trail Boss 2X4
1990 Trail Boss 2X4 350L
1990 Trail Boss 4X4
1990 Trail Boss 4X4 350L
1990 Big Boss 4X6
1991 Trail Blazer
1991 Trail Boss 250
1991 Trail Boss 2X4
1991 Trail Boss 2X4 350L
1991 Trail Boss 4X4
1991 Trail Boss 4X4 350L
1991 Big Boss 4X6
1991 Big Boss 6X6
1992 Trail Blazer
1992 Trail Boss 250
1992 Trail Boss 2X4
1992 Trail Boss 2X4 350L
1992 Trail Boss 4X4
1992 Trail Boss 4X4 350L
1992 Big Boss 4X6
1992 Big Boss 6X6
1993 250 2X4
1993 350 2X4
1993 250 4X4
1993 350 4X4
1993 250 6X6
1993 350 6X6
1993 Trail Boss
1993 Trail Blazer
1993 Sportsman
1994 300 2X4
1994 400 2X4
1994 300 4X4
1994 400 4X4
1994 300 6X6
1994 400 6X6
1994 Trail Boss 2W
1994 Trail Blazer 2W
1994 Sportsman 4X4
1994 Sport
1995 300 2X4
1995 400 2X4
1995 300 4X4
1995 400 6X6
1995 Trail Boss
1995 Trail Blazer
1995 Sportsman 4X4
1995 Sport
1995 Xplorer 4X4
1995 Scrambler
1995 Magnum 2x4
1995 Madnum 4X4
1996 thru 1998 Polaris service manual
Below is the list of machines this Manual covers
1996 Trail Blazer
1996 Trail Boss
1996 Xplorer 300
1996 Xpress 300
1996 Xplorer 400
1996 Xpress 400
1996 Sport
1996 Scrambler 4X4
1996 Sportsman 4X4
1996 Sportsman 500
1996 400 6X6
1996 Magnum 2X4
1996 Magnum 4X4
1996 Magnum 6X6
1997 Trail Blazer
1997 Trail Boss
1997 Xplorer 300
1997 Xpress 300
1997 Xplorer 400
1997 Xpress 400
1997 Xplorer 500
1997 Sport 400
1997 Scrambler 4X4
1997 Scrambler 500
1997 Sportsman 4X4
1997 Sportsman 500
1997 400 6X6
1997 Magnum 2X4
1997 Magnum 4X4
1997 Magnum 6X6
1998 Trail Blazer
1998 Trail Boss
1998 Xplorer 300
1998 Xpress 300
1998 Sport 400
1998 Scrambler 400
1998 Scrambler 500
1998 Xplorer 400
1998 Magnum 2X4
1998 Magnum 4X4
1998 Sportsman 500
1998 Big Boss 500 6X6
1996 thru 2003 Sportsman 400 and 500, Xplorer 500 4X4 service manual
Below is the list of machines this Manual covers
1996 Sportsman 400
1996 Sportsman 500
1996 Xplorer 500 4X4
1997 Sportsman 400
1997 Sportsman 500
1997 Xplorer 500 4X4
1998 Sportsman 400
1998 Sportsman 500
1998 Xplorer 500 4X4
1999 Sportsman 400
1999 Sportsman 500
1999 Xplorer 500 4X4
2000 Sportsman 400
2000 Sportsman 500
2000 Xplorer 500 4X4
2001 Sportsman 400
2001 Sportsman 500
2001 Xplorer 500 4X4
2002 Sportsman 400
2002 Sportsman 500
2002 Xplorer 500 4X4
2003 Sportsman 400
2003 Sportsman 500
2003 Xplorer 500 4X4
2001 Sportsman 90 service manual
2001 Scrambler 50 and 90 service manual
2001 Sportsman 500 DUSE Parts Manual rev.2
A01CH50AD
2001 Sportsman 500 HO Parts Manual rev.3
A01CH50AA
A01CH50AB
A01CH50AE
A01CH50AK
2001 Sportsman 500 DUSE HO Parts Manual rev.3
A01CH50AF
2001 Sportsman 500 RSE HO Parts Manual rev.3
A01CH50AJ
2001 Worker 500 Parts Manual rev.3
A01CH50EB
2002 Sportsman 6X6 Parts Manual rev. 1
A02CL50AA
2002 Big Boss 6X6 INTL Parts Manual rev.1
A02CL50DA
2002 Sportsman 500 HO Parts Manual rev.4
A02CH50AA
A02CH50AB
A02CH50AE
A02CH50AK
2002 Sportsman 500 RSE Parts Manual rev.4
A02CH50AC
2002 Sportsman 500 DUSE Parts Manual rev.4
A02CH50AD
2002 Sportsman X Parts Manual rev.4
A02CH50AJ
2002 Sportsman 500 HO Freedom Parts Manual rev.4
A02CH50AL
2002 Sportsman 500 PSE HO Parts Manual rev.4
A02CH50AM
2002 Sportsman 500 Parts Manual rev.4
A02CH50AN
2002 Desert Sportsman 500 Parts Manual rev.4
A02CH50FA
2002 Worker 500 Parts Manual rev.4
A02CH50AAEB
2002 Sportsman 700 Parts Manual rev.2
A02CH68AA
A02CH68AB
A02CH68AC
A02CH68CA
A02CH68CB
2002 Sportsman 700 service manual
2003 Sportsman 6X6 Owners Manual
2003 Sportsman 6X6 Parts Manual rev.1
A03CL50AA
2003 Sportsman 6X6 service manual
2003 Sportsman 400 and 500 HO service manual
2003 Sportsman 400 Parts Manual
A03CH42AA
A03CH42AB
A03CH42AC
2003 Sportsman 500 HO Parts Manual
A03CH50AA
A03CH50AA
A03CH50AA
A03CH50AA
A03CH50AA
A03CH50AA
2003 Sportsman 600 and 700 Owners Manual
2003 Sportsman 600 and 700 service manual
2003 Sportsman 700 Parts Manual rev.4
2003 Predator Parts Manual rev. 1
A03GJ50AA
A03GJ50AB
2003 Trail Boss 330 service manual
2004 Sportsman 6X6 Parts Manual
A04CL50AA
2004 Sportsman 6X6 Owners Manual
2004 Sportsman 6X6 service manual
2004 Sportsman 400,500,600 and 700 Owners manual
2004 Sportsman 400 Parts Manual rev.1
A04CH42AA
A04CH42AE
A04CH42AG
2004 Sportsman 400 Parts Manual rev.1
A04CH42AQ
A04CH42AT
A04CH42AV
A04CH42AS
A04CH42AR
2004 Sportsman 500 Parts Manual rev.1
A04CH50AA
A04CH50AC
A04CH50AE
A04CH50AG
2004 Sportsman 500 Parts Manual rev.1
A04CH50AO
A04CH50AQ
A04CH50AR
A04CH50AS
A04CH50AT
A04CH50AV
A04CH50AW
2004 Sportsman 600 Parts Manual rev.2
A04CH59AF
A04CH59AH
A04CH59AJ
A04CH59AT
A04CH59AV
2004 Sportsman 600 Parts Manual rev.1
A04CH59AK
A04CH59AL
A04CH59AN
A04CH59AW
2004 Sportsman 600 and 700 service manual
2004 Sportsman 700 Parts Manual rev.2
A04CH68AC
A04CH68AF
A04CH68AH
A04CH68AJ
A04CH68AT
A04CH68AV
2004 Sportsman 700 Parts Manual
A04CH68AK
A04CH68AL
A04CH68AN
A04CH68AO
2004 Sportsman 700 MV Parts Manual
A04CH68MB
2004 Sportsman 700 MV service manual
2004 Ranger 2X4 Parts Manual
A04RB42AA
2004 Ranger 4X4 Parts Manual
A04RD50AA
2004 Ranger 6X6 Parts Manual
A04RF50AA
2005 Sportsman 6X6 Parts Manual
A05CL50AA
2005 Sportsman 6X6 Owners Manual
2005 Sportsman 6X6 service manual
2005 Sportsman 400,500.600 and 700 Owners Manual
2005 Sportsman 400 Parts Manual
A05MH42AB
A05MH42AG
A05MH42AH
2005 Sportsman 400 and 500 service manual
2005 Sportsman 500 HO/INT'L Parts Manual
A05MH50AB
A05MH50AC
A05MH50AG
A05MH50AH
A05MH50FB
2005 Sportsman 600 Parts Manual
A05MH59AK
A05MH59AN
2005 Sportsman 700 Parts Manual
A05MH68AK
A05MH68AN
2005 Sportsman 700 EFI Parts Manual
A05MH68AC
A05MH68AS
A05MH68AU
A05MH68AW
2005 Sportsman 700 EFI and 800 EFI Service Manaul
2005 Sportsman 800 EFI Parts Manual
A05MH76AC
A05MH76AU
A05MH76AW
2005 Sportsman MV7 Parts Manaul
A05MH68AP
2005 Sportsman MV7 service manual
2006 Outlaw 500 service manual
2007 Sportsman 6X6 service manual
2007 Sportsman 450 service manual
2007 Sportsman 500 EFI service manual
2007 Sportsman 500 X2 EFI service manual
2007 Sportsman 700 service manual
2007 Sportsman 800 service manual
2007 Sportsman 800 EFI service manual
2007 Sportsman 700 MV Parts Manual
A07MH68MA
2007 Sportsman 700 MV service manual
2007 Outlaw 500 service manual
2007 Ranger 700 EFI 6X6 Parts Manual
R07RF68AD
R07RF68AF
2007 Ranger XP 4X4 service manual
2007 Ranger XP 6X6 service manual
2008 Sportsman 500 service manual
2008 Sportsman 500 EFI service manual
2008 Sportsman X2 500 EFI service manual
2008 Sportsman Touring 500 EFI service manual
2008 Sportsman X2 700 service manual
2008 Sportsman 800 EFI service manual
2008 Sportsman 800 Touring service manual
2008 Ranger 6X6 700 EFI Parts Manual
R08RF68AD
R08RF68AF
2009 Sportsman 6X6 800 EFI service manual
2009 Sportsman 90 service manual
2009 Sportsman 300 service manual
2009 Sportsman 400 HO service manual
2009 Sportsman 500 HO service manual
2009 Sportsman 500 EFI service manual
2009 Sportsman X2 500 EFI service manual
2009 Sportsman Touring 500 EFI service manual
2009 Sportsman 800 EFI service manual
2009 Sportsman X2 800 EFI service manual
2009 Sportsman Touring 800 EFI service manual
2009 Sportsman XP 550 service manual
2009 Sportsman XP 550 EPS service manual
2009 Sportsman XP 850 service manual
2009 Sportsman XP 850 EPS service manual
2009 Outlaw 90 service manual
2009 Outlaw 450 MXR service manual
2009 Outlaw 525 S service manual
2009 Outlaw 525 IRS service manual
2009 Predator 50 service manual
2009 Ranger RZR service manual
2009 Ranger RZR S service manual
2009 Ranger INT'L service manual
2009 Ranger 2x4 service manual
2009 Ranger 4x4 Crew service manual
2009 Ranger 6x6 service manual
2009 Ranger 500 4x4 EFI service manual
2009 Ranger RZR 170 service manual
2009 Ranger XP 700 4x4 service manual
2009 Ranger HD 700 4x4 service manual
2009 Scrambler 500 service manual
2009 Trail Blazer 330 service manual
2009 Trail Boss 330 service manual
2010 Ranger RZR service manual
2010 Ranger RZR S service manual
2010 Ranger INT'L service manual
2011 Ranger RZR SW service manual
2011 Ranger RZR service manual
2011 Ranger RZR S service manual
2011 Ranger RZR 4 service manual
Other Stuff
2500lb Polaris Winch Install Instructions and Parts List
2500lb Warn Winch Install Instructions
2500lb Warn Winch Parts Manual
Warn Winch Motor Rotation Instructions
Warn - The Basic Guide to Winching Techniques
Sportsman 600 and 700 Ignition Replacement Kit Install Instructions
Polaris Special Tools - ATV,Snowmobile,Watercraft
Download Manuals HERE
Some ATV manuals available in the downloads section at https://www.quadcrazy.com/files/
Find them on on:
Get 15% at emanualsonline.com with coupon code EMOAFF
Get 20% at emanualsonline.com with coupon code BLAZE and $50 purchase
-
-
By alain
I just got this quad from my father in law need some tlc. Will need a new battery and does not know the battery PN as I don't have service manual. When my father in law had it , it uses lots of plugs, never got it service to verified why , he just buy an other plug and was good for a other 4 to 6 months .
Any one would havd answers would be appreciated. Thanks
-
Recommended Posts
Join the conversation
You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.