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Having recently bought a well used sportsman 450 with 20000 miles in northern Peru i found out ,among many other things that the swaybar is stuck solid,hence the harsh ride,so I removed the links and finally am enjoying a much smoother ride.

My thoughts are to find a 1/2 " round steel rod with grooved ends instead of the awkward square tube which polaris fits and make a proper rotation bearings linkage.  By the way ,turning has improoved but I think a more flexible bar would

bring back stability for a safe ride. The intake manifold adapter was cracked in two pieces and glued together with 2 component epoxy glue but didnt last long. This glue stuff (soldimix Peru) really sticks to this rubbish puttylike polaris rubber but the trick

is to wrap a silk tape while the glue is still fresh overlapping both broken ends. Garanteed it will never come off again. Problem is the intake boot vibrates a lot and being more plastified than rubber for rigiditty´s sake it will end cracking by also bearing the weight

of the carb body and airbox.

  • 6 months later...

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