Quantcast
Jump to content

Recommended Posts

Posted

There is obviously a dead short.  Was anything new wired into the bike ? Or maybe an old plow wire that was left there ? Accessories that were incorrectly installed or left on the bike that’s causing it ? 

I would start unplugging the plugs on the starter relay and any other plugs you have. Put a new fuse in and look for when the fuse pops as you re connect each plug.  Start there and see if you can trace it back.  

Also look for anything that stands out like a bundle of tape on the harness that may have been touched or any damage that may have been caused by maybe someone that put a ratchet strap on the fram over a part of the wiring harness and crushed it.  

Process of elimination. 

Get a few extra fuses!!!!

  • Like 1
  • Ajmboy changed the title to 2003 yamaha kodiak 400 2x4 blows 30 amo fuse when key turned on
Posted
15 hours ago, Frank Angerano said:

There is obviously a dead short.  Was anything new wired into the bike ? Or maybe an old plow wire that was left there ? Accessories that were incorrectly installed or left on the bike that’s causing it ? 

I would start unplugging the plugs on the starter relay and any other plugs you have. Put a new fuse in and look for when the fuse pops as you re connect each plug.  Start there and see if you can trace it back.  

Also look for anything that stands out like a bundle of tape on the harness that may have been touched or any damage that may have been caused by maybe someone that put a ratchet strap on the fram over a part of the wiring harness and crushed it.  

Process of elimination. 

Get a few extra fuses!!!!

@Frank Angerano makes a good point, check over your wiring get some extra fuses! Something is shorting out.

  • 2 weeks later...

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

  • Similar Forum Topics

    • By fwsamm
      Im aware that this relay needs a positive (+) and a negative (-) to activate the other side. The blue wire is the neutral wire so when in neutral it gets ground. The green wire is from the parking break; when you pull the break in it gets ground (-). however one of those two needs to be neutral so that the positive from kill switch can go to the starter relay. The ground from the starter relay is from the start switch. Which one (neutral or parking break) should have a positive (+) voltage?
    • By Gwbarm
      I finally got around to working on the TRX, this has been an ongoing problem with this machine. This is a machine that we keep on my Fathers property, i dont see it that often, my brother haad it professionally repaired last year and year before same problem, the new starter gears and bypass gears last about a year and the machine is not used that often, he said he was done with it , so i thought i should go take a look. Sure enough the gears were all malled again. 
       

       

      IMG_4910.mov   There is some slack in there but most is taken up by the gear cover,if anyone with history with these machines has had the same problem, let me know your findings. Where i am now im looking for finding replacement honda gears on Ebay and try those. I suspect the original was replaced with aftermarket gears years ago and they just worse quality as the years go by. 
    • By disturbedmike244
      I have a 99 kodiak 400 4x4 that blows a fuse under the back left fender as soon as you attempt to put a new one in even with the key turned off. I'm having a hard time finding any wiring diagrams that show what this is for. And I'm trying not to have to tear into the wire harness. Any help would be appreciated.
    • By ankhearty
      New member here hoping to get help on procedure to remove old non-working starter and install new one.
      John in San Antonio
       
    • By Ajmboy
      My 2004 Yamaha Grizzly 660 is still going strong but the battery has not been holding a charge. I replaced it a few years back and have been jumping it lately but after sitting for a few days, it drains out. I recently purchased two car batteries from Weize directly because it was a good price for an AGM. I looked on weize for a YTX20HL-BS and its an AGM at $59.99. I believe they have a promo code you can find. Found it cheaper on Amazon and intalled it yesterday.
       

       
      I ended up buying the same one on Amazon which is $49.99 with a $20% coupon bringing it down to $39.99, which is a pretty good price for an ATV AGM battery.

       

      Just a heads up if anyone needs a new ATV/UTV battery going into winter.
      YTX20HL-BS fits a a good amount of models.
      Arctic Cat:
      Arctic Cat Alterra Arctic Cat ATV 450 Arctic Cat Alterra TRV Arctic Cat Alterra CORE Arctic Cat Alterra XC450 BRP (CAN-AM):
      BRP (CAN-AM) Outlander BRP (CAN-AM) Outlander 660 EFI BRP (CAN-AM) Renegade CF Moto:
      CF Moto Cforce 500 Honda:
      Honda TRX680FA Four Trax Rincon Kymco:
      Kymco Maxxer 450 Kymco MXU 450 Kymco MXU 500 Kymco MXU 700 Polaris:
      Polaris Sportsman Polaris Sportsman Touring Polaris Sportsman XP Polaris Sportsman X2 Yamaha:
      Yamaha Kodiak 700 Yamaha Kodiak 700 EPS Yamaha YFM40FB Big Bear Yamaha YFM40FW Kodiak/Automatic Yamaha YFM40FWN Big Bear Yamaha YFM450FA Yamaha YFM45FA Kodiak Yamaha YFM45FG Grizzly Yamaha YFM45FX Wolverine Yamaha YFM45KD KP Kodiak Yamaha YFM600FW FH Grizzly Yamaha YFM660FP FR FH FL Grizzly Yamaha YFM66FA FG Grizzly Yamaha YFM700DE DH PE PFPH PS Grizzly Yamaha YFM700GD GP Grizzly Yamaha YFM7FG Grizzly Yamaha YFV600FW Grizzly Yamaha YMF5FG Yamaha YFM550PE DE DH Grizzly UTVs:
      Arctic Cat Prowler 500 BRP (CAN-AM) Maverick BRP (CAN-AM) Traxter DPS BRP (CAN-AM) Traxter Base BRP (CAN-AM) Traxter STD BRP (CAN-AM) Traxter BRP (CAN-AM) Defender Kawasaki KAF620 Mule 3000 Kawasaki KAF620 Mule 3010 Kawasaki KAF620 Mule 3020 Kawasaki KAF620 Mule 3010 4x4 Kawasaki KAF620 Mule 4010 4x4 (CN) Kawasaki Teryx All Models (CN) Kymco UXV450 Kymco UXV500 Kymco UXV700 Polaris RZR Polaris RZR 4 Polaris RZR S 800 Suzuki 2005 QUV620F
×
×
  • Create New...