Quantcast
Jump to content

Recommended Posts

Posted

Make sure all your bolts are out any tap the sections wit a rubber mallet or a 2x4 small piece. Be gently rough lol

Once the head is separated from the cylinder head: 

The cam shaft is out correct? If so you should be able to remove the two bolts on the side of the head that hold the rocker arm in. That will take the rocker arms out and expose the top of the valve where you can get the spring compressor over the valve.  

Posted
1 hour ago, 06kfx440 said:

Oh no. I'm corrected.

Sent from my SM-N920V using Tapatalk
 

There is where you seperate0b461c2bca9fd03471d10cbfafe1a12aa.jpg

Sent from my SM-N920V using Tapatalk
 

Didn't find a joint.  Pounded it pretty hard from different angles.

1 hour ago, Frank Angerano said:

You will definitely need the cam and rocker assembly out of your way.  

how do i pull the cam and rockers?

Posted
1 hour ago, 06kfx440 said:

He has gotten the head off. The cylinder sleeve is on the bike. That's what I see from his pictures.

Sent from my SM-N920V using Tapatalk
 

Sorry, I think I said the wrong thing somewhere :/   06kfx440 is correct.

Posted

I have out the screws and bracket holding the cam in- just dont know how to pull it.  Same with the rockers.  I got 90 days with the valve compressor tho and tomorrow afternoon (tho its gonna be colder here) 😞

Posted

So if you count seven fins  up from the bottom of the head that’s the separation point form the head to the cylinder. 

The cam you may have to just hold the rockers up one at a time to slide the cam out and then the rockers can come out.  

 

Screw one of the bolts that held the sprocket on into the cam to help you grab it better.  

Posted

Take a look at some of these. You are also able to download the manual yourself if you want.  Make sure you take some time and absorb it. You are deep into this now so failure here is not an option.  You have to put this back together the way it came apart and when the bike fires up you will feel great! So take your time and read it and don’t get frustrated.  

Posted

cam is out.  I got one of the rockers out but the other one is stuck.  And I still cannot get the valve compressor to reach down the valves.  The new cylinder that I got is on the bike.  The old one is in the recycling.  

Ok.   how do I download it?

Posted

Nice friken work!!! I will show you my dyi valve tool also lol. Great job.   So carb cleaner will help clean all that Carbon off.  

Remeber to use grease in the rockers, valves etc during reassembly and refer to the manual or Quadcrazy if you aren’t sure of anything  👍👍👍👍👍

 

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

  • Similar Forum Topics

    • By Mikey69
      Heres my story. Kinda long. I guess I was a late bloomer when it comes to quads. I had never ridden a quad in my life. Rode Dirt Bikes as a kid growing up. Back in Oct of '06 I found a Mustang on craigslist. Took it for a test drive one morning before work. Fast car. 351 Cleveland. I had planned on meeting the guy again after work. For some strange reason thats still to this day beyond me, I stopped in Hillsboro MotoSports on the way home from work. I had 6 Grand on me. There was a left over '05 sitting by the front door. It was on sale for $4999. It was $5499 OTD. I didnt even look at anything else. I knew nothing about quads accept I thought it really looked coool and I had the money in my pocket to buy it. I was sitting on it when the salesman walked up and asked... "Can I help you?" Without hestitation I pulled 60 Ben Franklins outta my front pocket and said "I want this Quad. Load it up in my truck." It was just about dark by the time I drove away from the shop. BTW, I didnt bother to ask my ol lady if I could buy it. LOL. Anyway, I took it by the house and showed her. She was kinda stunned but not mad. We drove over to a friend of mines house and unloaded it. I took it to the field across the street from his house. HOLY CHIT!!!!! I was surprised by the power. I had it for about 2 weeks and took it to Sand Lake. I was there a few hours and rolled it on a banked turn at the top of the bowl right before you get to the one-ways. When it rolled, I flew off and landed on my belly. The quad came bouncing and landed on my back. For a month I couldnt even walk. I was scared of it. I considered trading it for a 250EX. Went back to the shop. The salesman said..."Dude!!! You dont want a 250EX!!! Trust me. Just get used to it" I still wasnt convinced. I put it on craigslist for $4000. Calls were coming in. I had a guy that wanted to come look at it that evening. I decided to take it for one last ride at Browns Camp before I sold it. I was still afraid of it. After about 5 minutes I started feeling comfortable on it again. I decided right then, I loved my Honda 450 and would learn how to ride it instead of selling it. That was late Nov of '06. Work was slow for a Painter in Oregon. My new job everyday? Going to Browns Camp and ridding my Quad. I bought my Girl Friend an '02 Blaster. I rode my 450 for 4-6 hours almost every single day for 3 months. And yes, I know my way around Browns Camp pretty well. LOL. In March I bought her an '06 TRX250EX (Thank God I didnt trade my 450 for one of those) LOL Since then, I have become totally addicted to quads. I love them. Couldnt imagine not owning at least one quad. Luckily I have two. My "07 was $6500 OTD in July of '07. Bought it for my Girlfriend. Traded in her 250 EX. A month later we broke up. So, I wound up with two Honda 450's.
       
    • By kawasig
      Hello All
      I'm kinda new to ATVs. I just bought a 1987 Suzuki quad runner 230 Dual Range. I'm having a problem finding info on it. It's very clean, only 2.800 miles. The front wheels are only 30 in.center to center. I was thinking about adding wheel spacers to give it more stability. I realize the added stress on ball joints and bearings. I'm wondering if there are any other concerns? Any input is greatly appreciated!
    • By BuckBilly
      I like to ride in wooded and grassy areas. It takes my mind off the everyday routines and helps me deal with my father's cancer. Also gives me a reason to get involved with forums like this one.
    • By neilroy87
      I have a 1990 Bayou 220 that runs pretty well for it's age--needs a new muffler, but sounds tough.    Have had to start with a pull cord since I got it, and recently started troubleshooting the start button.  Finding a lot of information on this issue in the forum, but haven't been able to chase it down yet.  Got a new battery, new starter solenoid, and going to replace the starter relay this week, but not convinced that's going to do the trick, since I can't get the neutral light on when turning the key on.  I can start it by jumping the solenoid, but the 2 black wires to the relay do not activate the starter.  Bad ground or a short somewhere?  Is there a good way to just test the ground?
    • By beast6228
      I've been trying to piece this Lakota 300 back together, slowly. It's been a rabbit hole however. I replace one thing, then it leads to replacing other things. Anyway, When I got this thing I noticed that the hose coming off the camshaft cover wasn't attached to anything, it was just hanging loose. (It's literally just a foot long hose attached to nothing) I figured since it was venting the head it would be ok and I am sure it is.
      However, last night I was looking at the service manual and noticed that it mentioned that this atv has a crankcase breather tube as well. Mine does not have one, so I looked at Partzilla and looked at the parts diagram and sure enough, it's definitely supposed to have one. The problem however is, the service manual does not show how it hooks up and the parts diagram only shows the exploded view of the assembly. I just find that kind of strange, nowhere in the manual does it show how it connects. Does it have it connector, attach to a nipple? It just doesn't say and it bothers me that there is a hole there without anything attached to it.  If anyone has a Bayou 300 or Lakota 300 with an intact breather vent system and could possibly take some clear photos of it or know how it connects I would be very grateful. I have searched high and low and cannot find any information on it.
       
      Thanks


×
×
  • Create New...